DEWALT Door Lock Installation Kit D180004 — C-Clamp Hole Saw Kit for Metal & Wood Doors

DEWALT D180004 Door Lock Installation Kit

Take the guesswork out of replacing door locks with a compact, purpose-built kit designed for metal or wood doors. The D180004 arrives in a rugged, injection-molded box with a convenient carry handle, so you can transport it easily between jobs. With three trade-specific configurations, this kit covers the most commonly used sizes, streamlining setup when you need to work fast without sacrificing accuracy. The design centers on a tool-free, C-clamp system that grips securely and leaves no surface damage, making it ideal for on-site adjustments where precision matters.

What’s inside and how it helps

Designed to fit today’s most common lock sizes, the kit pairs a durable M3 steel hole saw with a robust mandrel and drill guide. Two adjustable bushings accommodate standard backsets and door thicknesses, while an alignment window and taller bushings help you place holes at the correct height and drill straight every time. The result is a clean, repeatable setup that supports consistent results across metal or wood doors.

Key components and benefits

• 1" and 2-1/8" hole saws for common lock configurations
• Tool-free C-clamp design provides easy clamping with no surface damage
• Two adjustable bushings accept standard backsets and multiple door thicknesses
• Alignment window and taller bushings deliver accurate height placement and straight drilling
• Reinforced backing plates counteract warping and aid in easy disassembly from the mandrel
• Included backing plates also support quick, clean removal during job changes
• Quick-change mandrel boosts productivity by reducing setup time
• Designed to fit the most common lock sizes in use today for versatile installations
• Works well with both metal and wood doors for flexible use on site

Real-world use cases

On a busy construction site or a home renovation, the lightweight kit stays ready in its carry-friendly box. The tool-free clamping reduces the need for extra tools and helps preserve door surfaces during edge drilling. The adjustable bushings adapt to different backsets and door thicknesses, so you can tackle a range of door styles without swapping hardware. A precise drill guide and height-aligned drilling help you achieve clean, professional-looking holes that align with existing lock hardware. The combination of durable materials and reinforced backing plates supports repeated use across projects, while the quick-change mandrel shortens downtime between tasks.

What you get

• 1" and 2-1/8" hole saws
• Mandrel, adapter, drill guide
• Two adjustable bushings
• Replacement parts including two pilot points
• Compact, carry-friendly kit box with handle

Whether upgrading an existing lock or installing a new one, the DEWALT D180004 kit is built to support efficient, repeatable door hardware projects. It emphasizes reliable alignment, surface protection, and practical versatility across common door types, all while offering a streamlined workflow that can help you stay productive on the job.